R Chart

 

Overview  |  How to  |  Data  |  Example

 

 

 

Overview

 

The R Chart is a control chart of subgroup ranges.  It is used to track the process variation and detect signs of special causes.  It is suitable for sample sizes 5 or less.  For bigger sample sizes, the S Chart may be more appropriate.

 

 

 

 

 

How to

 

1.     Choose ProcessMA > Control Charts > Variable Charts for Subgroups > R.

 

2.     In Variable, select the column containing the data.

 

·         For constant subgroup size:

 

-         Check Constant size.

 

-         In Subgroup, enter the subgroup size.

 

·         For non-constant subgroup size:

 

-         Uncheck Constant size.

 

-         In Subgroup, select the column containing the subgroup codes.

 

3.     Click OK.

 

 

Optional

 

4.     In Standard deviation, enter the population standard deviation, otherwise it will be estimated from the data.

 

5.     In Control limit multiples, enter the position to draw the upper and lower control limits.  Multiple entries must be separated by commas (,).

 

6.     In Lower limit bound, enter the bound on the lower control limit.

 

7.     In Upper limit bound, enter the bound on the upper control limit.

 

8.     In Phase, select the column containing the phase codes. (Phase can useful to compare groups of data like before and after improvement)

 

9.     In Estimate, select the method of estimating sigma. 

 

·         Rbar - Estimate based on the average of the subgroup ranges.

 

·         Pooled standard deviation - Estimate based on the pooled standard deviation.

 

 

Note       To select a column of data into a textbox, double-click on any of the column names shown in the list on the left of the dialog box while in the textbox.

 

 

 

 

 

Data

 

Variable: Numeric.

               

Subgroup (For non-constant subgroup size): Text or Numeric; Must contain equal number of data points as the Variable.

 

Subgroup (For constant subgroup size): Integer; Must be at least 2.

 

Standard deviation: Numeric.

 

Control limit multiples: Numeric.

 

Lower limit bound: Numeric.

 

Upper limit bound: Numeric.

 

Phase: Text or Numeric; Must contain equal number of data points as the Variable.

 

 

 

 

 

Example

 

You are the branch manager of a bank and you need to ensure that time customers spent waiting in the queue is in control.  For each day you took 5 measurements on the waiting time.  You want to generate a R Chart to track the variation.

 

1.     Open worksheet ProcessMA > Tools > Data Files > Control.xls.

 

2.     Choose ProcessMA > Control Charts > Variable Charts for Subgroups > R.

 

3.     In Variable, select B – Waiting time.

 

4.     Check Constant size.

 

5.     In Subgroup, enter 5

 

6.     Click OK.

 

 

 

 

Interpretation

 

The process is stable as the data points are randomly distributed and lie within the control limits.